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High-Performance PEEK Connecting Rods | CNC Turn-Milled for Medical & Aerospace Applications

Precision CNC turn-milled PEEK connecting rods with superior strength-to-weight ratio. Features ±0.02mm straightness, FDA/USP Class VI compliance, and EMI transparency. Ideal for MRI-compatible devices and fluid handling systems. Custom lengths and end fittings available.

Project Name
PEEK Medical parts
Material
PEEK
Processing Equipment
Turn-milling compound
Technology
CNC turning, CNC milling
Testing Instruments
CMM
Surface Treatment
Clear
Post-surface Inspection Equipment
CMM
Application Areas
Medical


Core Parameters

FeatureTechnical SpecificationTesting Standard
Material GradePEEK 450G (30% carbon fiber reinforced)ISO 10993-1
Dimensional AccuracyØ3-20mm, ±0.015mm roundnessDIN 7168
Surface QualityRa 0.8μm (mirror finish optional)ASME B46.1
Mechanical PropertiesFlexural strength 200MPaASTM D790


Design Advantages

  1. Hybrid Machining Features

    • Integrated turning (main body) + milling (keyway/threads)

    • Stress-optimized transition radii (R≤0.1mm)

  2. Biocompatible Solutions

    • Gamma radiation sterilization compatible

    • Optional:

      • Conductive grade (surface resistance 10³-10⁶Ω)

      • X-ray detectable marker slots

  3. Lightweight Structure

    • Hollow design (minimum wall thickness 0.8mm)

    • 70% weight reduction vs. stainless steel


Process Control

  1. Special Tooling

    • Diamond-coated end mills (prevents material adhesion)

    • Compressed air cooling (avoids thermal deformation)

  2. Workholding Solutions

    • Elastic collet chucks (prevents surface damage)

    • Real-time laser diameter feedback compensation

  3. Cleaning Standards

    • Medical-grade IPA cleaning (residue ≤0.1mg/cm²)

    • Class 100 cleanroom packaging


Quality Inspection Report

  • Full-dimension CMM scan report

  • FTIR material consistency analysis

  • Porosity test (helium mass spectrometry)

Request dynamic fatigue test data or dielectric constant report if needed.

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Surface treatment

Name

Applicable Materials

Colors

Can be applied to

Tumbling

Tumbling

Aluminum, Steel, Stainless Steel, Brass, Bronze, Copper

n/a

All post processes, except Electropolish and Powder Coat

Anodizing

Anodizing

Aluminum

Clear, black, grey, red, blue,green,orange,gold

Media Blasting, Tumbling, Alodine*

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